Total overhead, 3-variance analysis
Ames Air Force Base has a bay that specializes in maintenance for aircraft engines. It uses standard costing and flexible budgets to account for this activity. For 2014, budgeted variable overhead at a level of 8,000 standard monthly direct labor-hours was $64,000; budgeted total overhead at 10,000 standard monthly direct labor-hours was $197,600. The standard cost allocated to repair output included a total overhead rate of 120% of standard direct labor costs.
For February, Ames incurred total overhead of $249,000 and direct labor costs of $202,440. The direct labor price variance was $9,640 unfavorable. The direct labor flexible-budget variance was $14,440 unfavorable. The standard labor price was $16 per hour. The production-volume variance was $14,000 favorable.
Required:
1. Compute the direct labor efficiency variance.
2. Compute the denominator level and the spending and efficiency variances for total overhead.
3. Describe how individual variable overhead items are controlled from day to day. Also, describe how individual fixed overhead items are controlled.
1. This problem has two major purposes: (a) to give experience with data allocated on a total overhead basis instead of on separate variable and fixed bases and (b) to reinforce distinctions between actual hours of input, budgeted (standard) hours allowed for actual output, and denominator level.
An analysis of direct manufacturing labor will provide the data for actual hours of input and standard hours allowed. One approach is to plug the known figures (designated by asterisks) into the analytical framework and solve for the unknowns. The direct manufacturing labor efficiency variance can be computed by subtracting $9,640 from $14,440. The complete picture is as follows:
Actual Costs
Incurred
Actual Input
× Budgeted Rate Flexible Budget:
Budgeted Input
Allowed for
Actual Output
× Budgeted Rate
(12,050 hrs. × $16.80)
$202,440* (12,050 hrs. × $16.00*)
$192,800 (11,750 hrs. × $16.00*)
$188,000
* Given
Direct Labor calculations
Actual input × Budgeted rate = Actual costs – Price variance
= $202,440 – $9,640 = $192,800
Actual input = $192,800 ÷ Budgeted rate = $192,800 ÷ $16 = 12,050 hours
Budgeted input × Budgeted rate = $192,800 – Efficiency variance
= $192,800 – $4,800 = $188,000
Budgeted input = $188,000 ÷ Budgeted rate = $188,000 ÷ 16 = 11,750 hours
= 10,000* × $8.00 = $117,600
2. The calculations for total overhead are given below.
Repair Overhead
Variable overhead rate = $64,000* ÷ 8,000* hrs. = $8.00 per standard labor-hour
Budgeted fixedoverhead costs = $197,600* – 10,000* × ($8.00) = $117,600
If total overhead is allocated at 120% of direct labor-cost, the single overhead rate must be 120% of $16.00, or $19.20 per hour. Therefore, the fixed overhead component of the rate must be $19.20 – $8.00, or $11.20 per direct labor-hour.
Let D = denominator level in input units
= Budgeted fixed overhead costsDenominator level in input units
$11.20 =
D = 10,500 direct labor-hours
A summary 3-variance analysis for February follows:
Actual Costs
Incurred
Actual Inputs
× Budgeted Rate Flexible Budget:
Budgeted Input
Allowed for
Actual Output
× Budgeted Rate Allocated:
Budgeted Input
Allowed for
Actual Output
× Budgeted Rate
$249,000* $117,600 + (12,050 × $8.00) $214,000 $117,600 + ($8 × 11,750)
$211,600 (11,750 hrs. × $19.20)
$225,600
* Known figure
An overview of the 3-variance analysis using the block format in the text is:
3-Variance
Analysis Spending
Variance Efficiency
Variance Production
Volume Variance
Total
Overhead
$35,000 U
$2,400 U
$14,000 F
3. The control of variable manufacturing overhead requires the identification of the cost drivers for such items as energy, supplies, equipment, and maintenance. Control often entails monitoring nonfinancial measures that affect each cost item, one by one. Examples are kilowatts used, quantities of lubricants used, and equipment parts and hours used. The most convincing way to discover why overhead performance did not agree with a budget is to investigate possible causes, line item by line item.
Individual fixed manufacturing overhead items are not usually affected very much by day-to-day control. Instead, they are controlled periodically through planning decisions and budgeting that may sometimes have horizons covering six months or a year (for example, management salaries) and sometimes covering many years (for example, long-term leases and depreciation on plant and equipment).
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