Describe the movements of parts and kanbans in a two-card kanban system
What will be an ideal response?
Answer: A two-card kanban system has move cards in boxes of raw materials and production cards in boxes of finished goods. When a box of finished goods is pulled by a downstream position (by either a customer or another work center) the production card is removed from the box and placed at the upstream position, thus triggering the need to produce more parts at this position. To do so, the worker at this center must obtain more raw materials, so they pull a box of parts from the upstream position. As they pull this box of parts, they remove the card and place it in a conspicuous location at the upstream position. This serves as the order to fill that box with more raw materials. Once the box is filled with raw materials, the move card is put back in the box, ready for another cycle. The finished goods container works the same way; once the goods are finished, the production card is replaced and ready for the next iteration.
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